Forklift Battery Maintenance

Mains tap water contains dissolved solids that is damaging to the cell plates and should be avoided. Maintain the correct water level about one half inch below the battery cap opening.

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Because of the weight of some forklift batteries no single person should attempt to move a forklift battery alone.

Forklift battery maintenance. The Occupational Safety and Health Administration requires employers to provide personal protective equipment and eye wash stations for all employees that water and wash forklift batteries. Lets start with some basic – yet often overlooked – donts of forklift battery maintenance. Forklift battery maintenance tips Dont overcharge the battery.

Forklift battery maintenance often places employees in close proximity with acidic electrolyte which can cause serious chemical burns or even blindness. Never add water to acid solutions. Use petroleum jelly to avoid corrosion A great inexpensive tip to follow when maintaining a forklift battery is to stock up on petroleum jelly.

If a forklift battery is charged once each working day it will last 5 years. Keep the battery clean dry and free from corrosion. Top 3 Tips on Forklift Battery Maintenance.

Be sure to always consult your battery seller or local forklift maintenance expert to ensure that you follow specific requirements for your make and model of battery. It is also required on some batteries to maintain the warranty check your warranty documentation just to be sure. It is up to the user to properly charge the battery to ensure that it performs as it was designed to.

Forklift battery service as well as forklift battery repair maintenance is handled out of the Midwests largest and most experienced battery facilities. Make sure the forklift is off with the emergency brake engaged before charging. Proper forklift battery maintenance can double your fuel economy and keep money in your forklift budget.

Charge a forklifts battery only when it dips below 30 charge and be sure to charge it until it is full and then stop charging it. We are excited to announce our new company identity. Proper battery care and watering can help extend the life of your industrial battery.

Forklift Battery Maintenance The lead-acid batteries of forklifts require periodic maintenance that includes cleaning and watering to ensure safe and proper operations. Steel toe shoes should also be worn while moving the batteries. Layer the jelly onto the positive and negative electrodes in order to avoid damage and erosion which is caused by using tools on the terminal bolts.

Seven tips for proper battery maintenance. It can be tempting to charge a battery whenever it is convenient but the fact is that in order to properly maintain a forklift battery it should only be charged at certain times and to certain degrees. Forklift batteries must be properly maintained to reach their full potential.

A dead forklift battery means a forklift is down which. Improper watering cleaning and charging can cut battery life by 50. Most batteries will take about 1500 cycles recharges in their life.

Do not opportunity charge. Add acid slowly to water. Watering charging and cleaning of the forklift battery and occasional removal to neutralize the forklift battery case and compartment can prevent downtime on electric forklifts.

Use special equipment like a walkie pallet jack equipped with a transfer carriage to maneuver the battery. Make sure the charger is OFF before connecting or disconnecting it from the battery. An eye and hand washing station should be nearby.

Unlike old-school battery maintenance checklists conducted with paper excel or PDFs this checklist can be accessed and completed quickly. These batteries contain hazardous materials including sulfuric acid and lead plates so it is important for persons to wear. You can use this battery maintenance checklist for any battery or you can create more specific battery maintenance checklists for forklifts industrial central battery systems or even golf cart batteries.

This is normally distilled or deionised pure water. These seven simple tips will make sure your forklifts are always powered. In other words charging the battery based on convenience rather than protocol is one of the most destructive yet common practices.

When you purchase a forklift battery you are purchasing all of your fuel for the next 3-6 years possibly even longer. Cleaning the top of the forklift batteries with battery cleaner or warm water is not only a good maintenance practice. Charge the Battery Correctly.

Equaliseweekend charge option should be selected every five to ten charge cycles. It is important to use purified water when carrying out forklift battery maintenance. While routine battery maintenance can be outsourced to a third-party the best results occur when companies provide training to forklift operators.

Other general safety battery maintenance tips include. Exponential Power the industry leader in reliable power solutions. CLEANING YOUR FORKLIFT BATTERY.

Additionally forklift uptime can be increased with periodic and proper maintenance of your industrial forklift batteries. Avoid charging a forklift battery passed 100 per cent. One of the key factors to a warehouse operation running efficiently is forklift uptime.

This creates high temperatures that will result in overheating.

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